Job Description & Skill Requirement:
• Concentrating on mechanical engineering conceptual design for complete Automotive Electro-Mechanical / Mechatronic products
• Access Product design experience example: Push Button controller, Display products with Haptic and Touch Screen sensors product design is preferred.
• Having experience in Light pipe / Light guide component design, multi-shot plastic & rubber injection molded part design and metal die-cast molded part design for the product design.
• Finalizing the design of product, stack ups, manufacturing drawings with appropriate material, process of manufacturing, assembly sequence, overall, all packaging of electronic Printed Circuit Boards (PCB) Keep-in / out under mechanical housings/enclosures for the complete product design.
• Make a study & understand the customer specifications to meet the product standard & performance
• Sketching & creating A-class styling curves and surfaces to meet customer Studio product image using CREO CAD software tool preferred
• Performing surface quality check reports & neutral model to get approval from Customer studio expertise
• Creating components, assembly structure and BOM split-up based on overall product dimensions & specifications using CREO CAD software tool
• Following up mechanical design guidelines and do quality check as per design check list.
• Clear understanding on FEA, Plastic Injection mold flow analysis & Lighting simulation CAE reports to interpret the result for design changes and improvement.
• Participating in design review meetings & share ideas with Design for failure mode and effective analysis (DFMEA), Design for manufacturing (DFM) meetings and working with design improvement change process.
• Creating 2D engineering manufacturing drawings with appropriate application of geometric dimensioning & tolerances (GD&T) for components & assembly levels.
• Calculating Tolerance stack-up loops diagrams and perform analysis with applied GD&T to validate critical design failure functions & apply changes to the improvement of design failure's either with correcting tolerances, process, material etc. & with appropriate engineering principle.
• Working with Wind-chill online server tool to back up the design data like CAD, drawings, Stack up, FEA, mold flow, clearance & interference analysis, surface quality analysis reports as project database control & management.
• Finalizing the design of product for prototype kick off based up on design review meetings & approvals.
• Working with validating the component & assembly levels checks & parameters to meet customer engineering specifications for the product design with various levels of test procedures.
• Conducting design reviews & changes for prototype improvement of overall product functionality.
• Participating, interpreting test results and will conduct design reviews for the design improvement developed to solve the failures observed.
• Working with finalization of complete product based up of production volume requirements for Production kick-off
• Working with fixture design for complete product based up of various test set up procedures.
• Reviewing the dimensional inspects reports & stack-up to approve parts for product production build.
• Develop design studies and new design concepts for new mechanism projects.
• Develops CAD models for entire mechanism assemblies with minimal direction from engineering.
Skills and Expertise:
* Conceptual design
* CREO CAD expetise preferred
* Automotive Electro-Mechanical / Mechatronic products
* Vehicle Interior or exterior Access or HMI Product design CAD development
* Push Button controller products
* Display products with Haptic and Touch Screen sensors
* Light pipe design
* Multi-shot plastic part design
* Rubber molded part design
* Metal die-cast molded part design
*A-class styling
* GD&T
* Tolerance stack-up
* Wind-chill
* Packaging studies